This paper presents the methodology for predicting the mechanical performance of structural elements made of polymer concrete (PC). A vinyl ester polymer concrete composition and the results of experimental studies to determine the basic mechanical properties of the material are presented. Following the strategy for sustainable development in the building industry, the material cost of polymer concrete was lowered by reducing the consumption of raw materials and the partial replacing of the microfiller fraction with recycled waste products-calcium fly ash. An accurate computational model enabling stress analysis is a convenient way to verify the suitability of PC as a construction material in structural applications. Due to difficulty in deriving an accurate analytical formula, numerical approximation (finite element method) was used as a method for solving the problem. Constitutive modeling of PC is a very important aspect of the strength calculations and here it was done within the framework of elasto-plasticity. Numerical evaluation of the static bearing capacity of PC manhole covers is shown as an example of the proposed FEM methodology. The results of computer simulations were compared with laboratory tests. Finally, the adequacy of the numerical modeling for testing new construction and material improvements is discussed. The study showed that the concrete damaged plasticity material model can be effectively used for the description of PC mechanical behavior.
Keywords: FEM modeling; concrete damaged plasticity; constitutive modeling; durability; polymer concrete; vinyl ester resin.