Microfluidic bioreactors for enzymatic synthesis in packed-bed reactors-Multi-step reactions and upscaling

J Biotechnol. 2020 Nov 10:323:24-32. doi: 10.1016/j.jbiotec.2020.07.016. Epub 2020 Jul 23.

Abstract

Enzymatic synthesis of biochemical commodities is of upmost importance as it represents a greener alternative to traditional chemical synthesis and provides easier downstream processing strategies compared to fermentation-based processes. A microfluidic system used to optimize the enzymatic production of both levodopa (L-DOPA) and dopamine in both single-step and multistep-reaction sequences with yield of approximately 30 % for L-DOPA production and 70 % for dopamine production is presented. The system for L-DOPA production was then up-scaled (780-fold increase) to a milliliter scale system by maintaining similar mass transport properties resulting in the same yield, space-time yield and biocatalyst yield as its microscale counterpart. The results obtained for yield and biocatalyst yield (351.7 mgL-DOPA mg-1Tyr h-1) were similar to what is reported in the literature for similar systems, however the space-time yield (0.806 mgL-DOPA L-1 h-1) was smaller. This work demonstrates a microfluidic bioreactor that can be used for complex optimizations that can be performed rapidly while reducing the consumption of reagents by immobilizing the catalyst on a carrier which can then be used in a packed-bed reactor, thus extending the enzyme life span.

Keywords: Biocatalysis; Cascade reactions; Dopamine; L-DOPA; Microfluidics; Packed-bed reactor.

MeSH terms

  • Bioreactors*
  • Dopamine / biosynthesis
  • Enzyme Stability
  • Enzymes / metabolism*
  • Fermentation*
  • Immobilization
  • Levodopa
  • Microfluidics / instrumentation
  • Microfluidics / methods*

Substances

  • Enzymes
  • Levodopa
  • Dopamine