Electrochemical gas sensors require regular maintenance to check and secure proper functioning. Standard procedures usually involve testing and recalibration of the sensors, for which working environments are needed. Periodic calibration is therefore necessary to ensure reliable and accurate measurements. This paper proposes a dedicated smart calibration rig with a set of novel features enabling simultaneous calibration of multiple sensors. The proposed calibration rig system comprises a gas mixing system, temperature control system, a test chamber, and a process-control PC that controls all calibration phases. The calibration process is automated by a LabVIEW-based platform that controls the calibration environment for the sensor nodes, logs sensor data, and best fit equation based on interpolation for every sensor on the node and uploads it to the sensor node for next deployments. The communication between the PC and the sensor nodes is performed using the same IEEE 802.15.4 (ZigBee) protocol that the nodes also use in field deployment for air quality measurement. The results presented demonstrate the effectiveness of the sensors calibration rig.
Keywords: IEEE 802.15.4 (ZigBee); cross-sensitivity; gas sensors calibration; linear regression; mass flow controller; piecewise curve fitting; wireless calibration.