The heat resistant aluminum alloy wire composite material core conductor (ACCC/HW) which was used in overhead transmission lines is developed and studied in this work. The composite material core is carbon fiber/glass cloth reinforced modified epoxy resin composite. Tensile stress tests and stress-strain tests of both composite core and conductor are taken at 25 °C and 160 °C. Sag test, creep test and current carrying capacity test of composite conductor are taken. The stress of composite conductor are 425.2 MPa and 366.9 MPa at 25 °C and 160 °C, respectively. The sag of conductor of 50 m length are 95 mm, 367 mm, and 371 mm at 25 °C, 110 °C, and 160 °C, respectively. The creep strain are 271 mm/km, 522 mm/km, and 867 mm/km after 10 years under the tension of 15% RTS (Rated Tensile Strength), 25% RTS and 35% RTS at 25 °C, and 628 mm/km under 25% RTS at 160 °C, according to the test result and calculation. The carrying capacity of composite conductor is basically equivalent to ACSR (Aluminum Conductor Steel Reinforced). ACCC/HW is suitable in overhead transmission lines, and it has been used in 50 kV power grid, according to the results.
Keywords: aluminum alloys; composite materials; epoxy resins; power cables; transmission lines.