Fire Suppression and Thermal Behavior of Biobased Rigid Polyurethane Foam Filled with Biomass Incineration Waste Ash

Polymers (Basel). 2020 Mar 19;12(3):683. doi: 10.3390/polym12030683.

Abstract

Currently, there is great demand to implement circular economy principles and motivate producers of building materials to integrate into a closed loop supply chain system and improve sustainability of their end-product. Therefore, it is of great interest to replace conventional raw materials with inorganic or organic waste-based and filler-type additives to promote sustainability and the close loop chain. This article investigates the possibility of bottom waste incineration ash (WA) particles to be used as a flame retardant replacement to increase fire safety and thermal stability under higher temperatures. From 10 wt.% to 50 wt.% WA particles do not significantly deteriorate performance characteristics, such as compressive strength, thermal conductivity, and water absorption after 28 days of immersion, and at 32 °C WA particles improve the thermal stability of resultant PU foams. Furthermore, 50 wt.% WA particles reduce average heat release by 69% and CO2 and CO yields during fire by 76% and 77%, respectively. Unfortunately, WA particles do not act as a smoke suppressant and do not reduce smoke release rate.

Keywords: biomass waste ash; carbon footprint; fire resistance; polyurethane foam; thermal stability.