A theoretical approach was followed to optimize the design of a cylindrical photobioreactor for wastewater treatment based on algal culture. In particular, the problem of uneven light distribution that impairs algal growth was minimized by optimizing the area of uniform illumination distribution for a bioreactor design that can be enlarged without affecting its performance. The theoretical analysis was based on modeled simulations to determine the best configuration and illumination mode. The Monte Carlo method was used to simulate the illumination distribution inside the bioreactor, and the relationships between the width of the area with uniform illumination and related parameters were explored. Based on these theoretical considerations and predictions, an actual experimental photobioreactor was built containing a working area (where culture of Chlorella pyrenoidosa was enabled) and a catchment area for effluent. The performance of this bioreactor was tested with synthetic wastewater as a substrate. The light distribution was found to be relatively uniform inside the bioreactor, supporting excellent algal growth and resulting in maximum removal rates of 84.41% for total nitrogen, 99.73% for total phosphorus, 85.03% for NH4+-N, and 75.94% for chemical oxygen demand (COD) over a period of 32 days of operation. The presented approach provides new insights for improving the efficiency and scalability of photobioreactors and promotes their development for wastewater treatment and resource utilization.
Keywords: Application study; Chlorella pyrenoidosa; Numerical model; Photobioreactor; Scalable; Uniform illumination.