A series of quaternary ammonium-functionalized polysulfones were successfully synthesized using a chloromethylation two-step method. In particular, triethylammonium and trimethylammonium polysulfone derivatives with different functionalization degrees from 60% to 150% were investigated. NMR spectroscopic techniques were used to determine the degree of functionalization of the polymers. The possibility to predict the functionalization degree by a reaction tool based on a linear regression was highlighted. Anionic membranes with a good homogeneity of thickness were prepared using a doctor-blade casting method of functionalized polymers. The chemical-physical data showed that ion exchange capacity, water content, and wettability increase with the increase of functionalization degree. A higher wettability was found for membranes prepared by the trimethylamine (TMA) quaternary ammonium group. A degree of functionalization of 100% was chosen for an electrochemical test as the best compromise between chemical-physical properties and mechanical stability. From anionic conductivity measurement a better stability was found for the triethylamine (TEA)-based membrane due to a lower swelling effect. A power density of about 300 mW/cm2 for the TEA-based sample at 60 °C in a H2/O2 fuel cell was found.
Keywords: AMFC; anion conductivity; chloromethylation; polysulfone; quaternary ammonium.