The performance and flaws of welded joints are important features that characteristics of the welding material influence. There is significant research activity on the performance and characteristics of welding joint materials. However, the properties of dissimilar welding materials and the cracking problem have not been thoroughly investigated. This investigation focuses on the evaluation and analysis of fracture mechanics, including fracture toughness, microstructural analysis, and crack initiation of T2 copper-45 steel dissimilar welding materials. Standard tensile and three-point bending experiments were performed to calculate the ultimate strength, yield strength, and elastic modulus for fracture toughness. The macro/micro-fracture morphology for tensile fracture and three-point bending fracture were analysed. Based on these investigations, it was concluded that the fracture types were quasi-cleavage and an intergranular brittle fracture mixed model. The deflection of the crack path was discussed and it was determined that the crack was extended along the weld area and tilted towards the T2 copper. Finally, the crack propagation and deflecting direction after the three-point bending test could provide the basis for improvement in the performance of welded joints based on experimental testing parameters and ABAQUS finite element analysis.
Keywords: crack deflection; dissimilar welding materials; electron-beam welding; fracture morphology; fracture toughness; three-point bending test.