Advanced optical concepts, making use of tailored microstructured front cover glasses, promise to reduce the losses encountered with encapsulated solar modules. However, implementing optical concepts into the conventional architecture of encapsulated solar modules and simultaneously maintaining high durability represent a severe technological challenge. The liquid glass technique offers a route to meet this challenge by enabling the implementation of these optical concepts directly into the durable front cover glass of solar modules. In this work, we demonstrate for the first time two showcases of texturing fused silica front cover glass, using the facile liquid glass technique: (I) multifunctional microcone textures that reduce front-side reflection losses by ∼80% compared to a planar reference, which correlates to an increase in short-circuit current density of encapsulated planar monocrystalline silicon heterojunction solar cells by 2.9 mA cm-2, and exhibit strong hydrophilic behavior facilitating self-cleaning and (II) embedded freeform surface cloaks that redirect incident light away from the metallic contact grids of the solar cell and demonstrate a cloaking efficiency of ∼88%.
Keywords: cover glass; light management; liquid glass technique; microtexturing; solar modules.