In this study, the in-situ compatibilization reaction between recycled acrylonitrile-butadiene-styrene copolymer (rABS) and functional styrene-ethylene-butylene-styrene block maleic anhydride (SEBS-g-MAH) was confirmed, which contributed to the toughening phenomenon of rABS, especially the notched impact strength. As mechanical test that manifested, the rABS/SEBS-g-MAH blends are stronger and more ductile than the rABS/SEBS blends. Prominently, the former has great advantage over the latter in terms of improving the impact performance. Scanning electron microscope (SEM) images showed that the compatible segments that were generated by reaction not only improve the interface adhesion of rABS/SEBS-g-MAH blends but also promote the evolution of co-continuous structures, which can be evidently observed after etching. Furthermore, the SEM micrographs of tensile fracture surfaces indicated that the formation of the co-continuous phase and the improvement of interface adhesion are the most profound reasons for the excellent tensile properties of the rABS/SEBS-g-MAH blends. The impact fracture surface revealed that two-phase interface affects crack propagation and shear yielding absorbs more impact energy than simple interface debonding does at higher deformation rates. Meanwhile, rheological analysis demonstrated that the complex viscosity of the rABS/SEBS-g-MAH (80/20 wt%) blend with a co-continuous structure exhibits a maximum positive deviation at low frequencies from the theoretical value calculated using the rule of logarithmic sum, which indicated a connection between co-continuous structure and complex viscosity. In addition, the storage modulus vs. loss modulus curves of the blends revealed that the viscoelastic behavior of rABS/SEBS-g-MAH blends is very similar to that of rABS.
Keywords: co-continuous structure; crack propagation; debonding; in-situ reaction; yield.