High temperatures and humidity could alter the field-dependent rheological properties of MR materials. These environmental phenomena may accelerate the deterioration processes that will affect the long-term rheological reliability of MR materials such as MR elastomer (MRE). This study therefore attempts to investigate the field-dependent rheological characteristics of MRE with corroded carbonyl iron particles (CIPs). The corroded CIPs were treated with hydrochloric acid (HCl) as a way of providing realistic environments in gauging the CIPs reaction towards the ambient conditions. The corroded CIPs along with silicone rubber as a matrix material were used in the fabrication of the MRE samples. To observe the effect of HCl treatment on the CIPs, the morphological observations of MREs with non-corroded and corroded CIPs were investigated via field emission scanning electron microscopy (FESEM), energy-dispersive x-ray spectroscopy (EDX) and x-ray diffractometer (XRD). In addition, the magnetic properties were examined through the vibrating sample magnetometer (VSM), while the field-dependent rheological characteristics such as the storage modulus of MRE with the corroded CIPs were also tested and compared with the non-corroded CIPs. The results showed that the corroded CIPs possessed hydrangea-like structures. In the meantime, it was identified that a sudden reduction of up to 114% of the field-dependent MR effect of MRE with the corroded CIPs was observed as a result of the weakened interfacial bonding between the CIPs and the silicon in the outer layers of the CIPs structure.
Keywords: hydrangea-like structure; hydrochloric acid; magnetorheological elastomer; morphology observation; particle corrosion; rheology; rubber.