Filtering nonwovens loaded with activated carbon are among the most popular materials used in the construction of filtering facepiece respirators (FFRs) with anti-odour properties that can be used for respiratory protection at workplaces where the occupational exposure limits of harmful substances are not exceeded. Such FFRs, in addition to a polymer filter material of varying effectiveness, also contain a layer of activated-carbon-loaded nonwoven filter, which limits the quantity of chemical compounds entering the breathing zone. The aim of this work was to analyse the influence of challenge concentration (20-120 ppm), relative humidity (2-70%), flow rate (20-55 L/min), and flow pattern (steady-state and pulsating) on the breakthrough of polymer/carbon nonwovens. A commercial activated-carbon-loaded nonwoven filter was used in this study. Its morphology and textural parameters were determined using optical microscopy, image processing, and nitrogen adsorption/desorption measurements at 77 K. Breakthrough experiments were carried out using cyclohexane vapours to assess adsorption characteristics of polymer/carbon media. The results showed that the breakthrough times decreased with increasing challenge concentration (up to 30%), relative humidity (up to 73%), and flow rate (up to 72%). The pulsating flow pattern was found to be more favourable in terms of odour reduction efficiency (up to 30%). The results indicate that all of these factors should be considered during selection and performance assessment of respirators used for odour relief.
Keywords: activated-carbon-loaded nonwovens; anti-odour properties; breakthrough time; filtering facepiece respirators; respiratory protection.