To examine the potential of organic thermoelectrics (TEs) for energy harvesting, we fabricated an organic TE module to achieve 250 mV in the open-circuit voltage which is sufficient to drive a commercially available booster circuit designed for energy harvesting usage. We chose the π-type module structure to maintain the temperature differences in organic TE legs, and then optimized the p- and n-type TE materials' properties. After injecting the p- and n-type TE materials into photolithographic mold, we eventually achieved 250 mV in the open-circuit voltage by a method to form the upper electrodes. However, we faced a difficulty to reduce the contact resistance in this material system. We conclude that TE materials must be inversely designed from the viewpoints of the expected module structures and mass-production processes, especially for the purpose of energy harvesting.
Keywords: 50 Energy Materials; 210 Thermoelectronics / Thermal transport / insulators; Contact resistance; flexible thermoelectric sheet; inverse materials design; mass-production.