Herein, we demonstrate that very high electromagnetic (EM) shielding efficiency can be achieved by dispersing nanoengineered FeCo anisometric nanostructures in a poly(vinylidene difluoride) matrix in the presence of conductive nanofillers (multiwall carbon nanotubes, MWCNTs). The FeCo nanorods (∼800 nm) and nanocubes (∼100 nm) were fabricated by a facile surfactant and polymer-assisted one-pot borohydride reduction method. The growth mechanism depicted a two-directional growth for cubes, whereas for nanorods, a unidirectional growth pattern across the (110) plane was evident. A total shielding effectiveness (SET) of -44 dB at 18 GHz was achieved for a particular combination of FeCo nanorods and MWCNT, and for nanocube-based composites, it was found to be -39 dB at 18 GHz. It was observed from zero field cooled-field cooled curves that the samples displayed room temperature ferromagnetism. An excellent correlation between high aspect ratio FeCo nanorod and superior EM absorption (89%) was explored, pertaining to the fact that nanorods possessed higher magnetic saturation (177.1 emu/g) and coercivity (550 Oe) in contrast to the nanocubes with similar composition. Furthermore, theoretical insight into the mechanism revealed a high degree of interface scattering between conductive MWCNT and magnetic loss components, giving rise to an excellent synergy between magnetic and dielectric parts.
Keywords: EMI shielding; FeCo; MWCNT; electrical conductivity; magnetic properties; polymer nanocomposite.