Mathematical modeling of a multi-product EMQ model with an enhanced end items issuing policy and failures in rework

Springerplus. 2015 Nov 5:4:679. doi: 10.1186/s40064-015-1487-4. eCollection 2015.

Abstract

This study uses mathematical modeling to examine a multi-product economic manufacturing quantity (EMQ) model with an enhanced end items issuing policy and rework failures. We assume that a multi-product EMQ model randomly generates nonconforming items. All of the defective are reworked, but a certain portion fails and becomes scraps. When rework process ends and the entire lot of each product is quality assured, a cost reduction n + 1 end items issuing policy is used to transport finished items of each product. As a result, a closed-form optimal production cycle time is obtained. A numerical example demonstrates the practical usage of our result and confirms a significant savings in stock holding and overall production costs as compared to that of a prior work (Chiu et al. in J Sci Ind Res India, 72:435-440 2013) in the literature.

Keywords: Economic manufacturing quantity; Mathematical modeling; Multi-delivery; Multi-product system; Optimization; Rework failures.