Novel synthesis of thick wall coatings of titania supported Bi poisoned Pd catalysts and application in selective hydrogenation of acetylene alcohols in capillary microreactors

Lab Chip. 2015 Apr 21;15(8):1952-60. doi: 10.1039/c4lc01066c.

Abstract

Catalysis in microreactors allows reactions to be performed in a very small volume, reducing the environmental problems and greatly intensifying the processes through easy pressure control and the elimination of heat- and mass-transfer limitations. In this study, we report a novel method for the controlled synthesis of micrometre-thick mesoporous TiO2 catalytic coatings on the walls of long channels (>1 m) of capillary microreactors in a single deposition step. The method uses elevated temperature and introduces a convenient control parameter of the deposition rate (displacement speed controlled by a stepper motor), which allows deposition from concentrated and viscous sols without channel clogging. A capillary microreactor wall-coated with titania supported Bi-poisoned Pd catalyst was obtained using the method and used for the semihydrogenation of 2-methyl-3-butyn-2-ol providing 93 ± 1.5% alkene yield for 100 h without deactivation. Although the coating method was applied only for TiO2 deposition, it is nonetheless suitable for the deposition of volatile sols.

Publication types

  • Research Support, Non-U.S. Gov't

MeSH terms

  • Acetylene / chemistry*
  • Alcohols / chemistry*
  • Alkynes
  • Bismuth / chemistry*
  • Catalysis
  • Hydrogenation
  • Microtechnology / instrumentation*
  • Palladium / chemistry*
  • Pentanols
  • Temperature
  • Titanium / chemistry*

Substances

  • Alcohols
  • Alkynes
  • Pentanols
  • titanium dioxide
  • Palladium
  • Titanium
  • 2-methyl-3-butyn-2-ol
  • Acetylene
  • 3-hydroxy-3-methylbutene
  • Bismuth