Conducting polymer composites have many interesting physical properties and important application potentials. Suitable combinations of metal nanoparticles with conductive polymers can result in composite materials having unique physical and chemical properties that can have wide application potential in diverse areas. In this work, copper nanoparticles were fabricated by electrical explosion of wire (EEW) in solution of polyacrylic acid (PAA) and ethanol. Conductive polyaniline-copper (PANI-Cu) composites have been synthesized by in-situ polymerization of aniline in the fabricated copper suspension. Optical absorption in the UV-visible region of these suspensions was measured in the range of 200-900 nm. Morphology and structure of the composites were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD) and Fourier-transform infrared spectra (FTIR). Pure copper nanoparticles were uniformly dispersed into the polymer matrix. Thermal stability of the composites was characterized by thermogravimetric analysis (TGA). Electrical conductivity measurements indicated that the conductivity of the composites was higher than that of pure polyaniline and increased with increasing content of copper.