Aims: The aim of this in vitro study was to evaluate the fracture load of zircon frames veneered with a polymer glass holding box inlay-retained fixed partial dentures (FPDs). The influence of the position of the frame and the span length was tested. Additionally, the fracture load values of zircon frames veneered with a press ceramic were evaluated.
Material and methods: Box inlay cavities were prepared on mandibular molars and premolars. Forty-eight FPDs were manufactured using industrially prefabricated zircon frames veneered with the polymer glass Artglass. Sixteen FPDs received individually manufactured CAD/CAM zircon frames veneered with a press ceramic. All FPDs underwent thermal cycling and mechanical loading (ML). The load to fracture was measured and fracture sites were evaluated.
Results: Four polymer veneered FPDs showed fractures in the veneering material after ML. The mean fracture resistance ranged from 531 N to 727 N. No significant influence of frame localization could be observed. Significantly greater fracture resistance values were found in the ceramic veneered FPDs (1276 N to 1413 N). There was no significant effect of span length in the polymer veneered group or in the all-ceramic group, with the exception of a significant peak in fracture load value for intermediate span lengths in the polymer group with a localized occlusal zircon frame.
Conclusions: Polymer veneered FPDs with Y-TZP frames showed acceptable fracture resistance values, but they cannot yet be unreservedly recommended for clinical use. Fracture values for CAD/CAM manufactured Y-TZP frames combined with a press ceramic deserve further clinical investigation.